Technologies

SONGSAN's core technologies validated worldwide,
innovative special elevator technologies
leading international standards.

Barakah Nuclear Power Plant, Abu Dhabi, UAE

Technologies

An AI-based integrated management system that prevents failures in advance

Transforming Elevator Operations
into a Data-Driven Model with the SPTM Integrated Management System

SPTM (Songsan Prevent Trouble Maintenance System) is a next-generation preventive maintenance solution that detects abnormal signs of failure in advance based on equipment data, and maximizes safety and efficiency through predictive maintenance.

  • -Minimizes failures and downtime through predictive maintenance
  • -Integrated management of UAM, heliports, drones, and special facilities on a single dashboard
  • -Supports investment and operational decision-making with data-driven reports
  • # Real-Time Condition Monitoring
  • # Remote Control & Recovery
  • # AI Failure Prediction
  • # Data Platform Integration
SPTM Key Features
Why is SPTM Necessary?

SONGSAN's special environment facilities, including UAM vertiports, heliports, 60-ton Goliath elevators, explosion-proof systems, and underground and inclined elevators, cannot be sufficiently managed through conventional maintenance methods.

  • Sudden failures causing operation downtime and safety risks
  • Maintenance cycles and part replacement timing relying solely on experience without data
  • Difficulty in real-time monitoring of safety conditions for heavy-load and extreme environment equipment
  • Structural limitations in managing multiple site facilities simultaneously
SPTM
SongSan Prevent
Trouble Maintenance
Why SPTM Provides the Solution

SPTM is SONGSAN's proprietary smart platform that predicts failures before they occur—not after—and integrates the management of operations, maintenance, security, and safety data.

  • Minimizes failures and downtime through AI-based predictive maintenance
  • Real-time condition monitoring integrated with remote control (RCM)
  • Component lifespan analysis and automatic maintenance scheduling
  • A scalable data platform extending to UAM, drones, and heliports

SPTM System Architecture

  • COME

    Real-Time Operation Monitoring

    Key data such as speed, vibration, temperature, and load are collected and visualized in real time.

  • AI

    Failure Prediction

    AI detects abnormal signs in advance and predicts potential risk levels.

  • LIFE

    Component Lifecycle Management

    Cumulative usage data of key components—such as motors, doors, brakes, and guides—are analyzed to recommend replacement timing and predict remaining service life.

  • RCM

    Remote Control & Recovery

    Integrated with the RCM (Remote Control Module), it supports safe remote control functions such as remote mode switching, test operation, and emergency reset.

  • PATTERN

    Operation Pattern Optimization

    By analyzing peak-time operation patterns, it proposes optimal operating strategies for each facility and simultaneously improves energy and operational efficiency.

  • ALERT

    Automatic Fault & Event Classification

    Events are automatically classified into three levels—warning, caution, and critical—allowing priority response sites to be identified at a glance.

  • SCHEDULE

    Maintenance Schedule Generation

    Inspection and maintenance schedules are automatically generated based on predictive results and operation history, with notifications sent to maintenance teams and administrators.

  • REPORT

    Automated Reporting

    Daily, weekly, and monthly operation, fault, and maintenance reports are automatically generated, enabling data driven management insights.

  • UAM

    UAM & Vertiport Integration

    Vertiport elevators and boarding systems are integrally controlled by linking with UAM flight schedules and passenger information.

  • DRON

    Drone Station Integration

    Vertical mobility and logistics flows linked to drone takeoff, landing, charging, and payload transfer facilities are managed together through SPTM.

  • EXTREME

    Extreme Environment Mode (Underground & Confined Spaces)

    The system instantly detects the status of equipment specialized for explosion-proof, flame-retardant, and waterproof environments, and automatically switches to safety mode in emergency situations.

  • CENTER

    Integrated Control Center Operation

    All regions and project sites are centrally operated through a single control interface, supporting collaboration among equipment, organizations, and maintenance teams.

SPTM Core Functions

  • Sensor Layer
    Sensor Layer
    • LiDAR / cameras / encoders
    • Motor, hydraulic, vibration, and temperature sensors
    • Door status, load, and speed signals
    • Drone and UAM position data
  • Edge & Gateway
    Edge & Gateway
    • Video and sensor data preprocessing
    • Object recognition and environmental awareness AI
    • Primary anomaly detection and safety filtering
    • Secure communication between sites and control centers
  • AI & Data Platform
    AI & Data Platform
    • Failure prediction algorithms
    • Component lifecycle and pattern analysis
    • Operation and maintenance history database
    • Reporting and dashboard engine
  • Operation & UI
    Operation & UI
    • Integrated control center monitoring
    • Mobile applications for field and maintenance teams
    • Remote control and mode switching
    • Customer and operator portals

Effects of SPTM Implementation

SPTM is not merely a monitoring system,
but a platform that transforms equipment operation into a data-driven model.

  • # Reduced Failure and Incident Rates
  • # Minimized Downtime
  • # Reduced Maintenance Costs
  • # Enhanced Safety and Reliability
  • # Data-Driven Decision Making

SPTM Application Areas

SPTM Application Areas
  • UAM vertiport and heliport elevators
  • High-capacity, industrial, and explosion-proof elevators
  • Subway, airport, port, and special vertical transportation facilities
  • Drone elevators and drone station-integrated facilities
  • Airport, port, and large-scale plant special elevator systems
  • Future mobility infrastructure (eVTOL, etc.)